Die Casting Process, Aluminum Casting Process  Die Casting Process

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Aluminum Casting Process, Die Casting Process
Mould
Design→Making→Pilot Testing→Approval→Production.
die casting process
Die
Casting
Ingot→Oven Melting→Injection→Cooling→Forming →Releasing→Trimming→Punching→Inspection.
aluminum casting process
Finishing
Surface Calibration→CNC Machining→Other Finishing→Inspection.
aluminum casting process
Grinding and Polishing
Precision Grinding by Swiss Made Robotic Grinding Machine or Manual Grinding or Vibration Grinding.
die casting process
Electric Plating
Inspection→Hook Hanging→Cold Rinsing→Ultrasonic Cleaning Washing→Primary Copper Plating→Washing→Secondary→Copper Plating→Washing→Third Nickel Plating→Washing →Color Finishing (Brass, Bronze, Nickel, Black Nickel, Chrome, Gold…etc.)→Washing→Drying→ Spraying→Drying→Inspection & Packaging.
aluminium casting process
Coating
Degreasing→Ultrasonic Cleaning→Washing→Pickling→Washing→Drying→ Spraying→Drying→Inspection & Packaging.
aluminum casting process
Assembly
Components Assembly on Request.
aluminum casting process
Final Inspection
aluminium casting process
Packaging
pressure die casting process
Warehous-ing
pressure die casting process
Zinc Alloy Ingots for Die Casting
The high strength of the zinc alloy and its hardness characteristic make it become ideal substitute for aluminum to have higher ability of machining, suppressing, pressing and assembling. The zinc alloy shows outstanding ability of shock attenuation and vibration absorbability. In general, the tooling life of zinc alloy is at least 10 times longer than aluminum die cast tooling, in addition, the tooling expenses is also cheaper
icon  Characteristic of the zinc alloy:
  • High strength and hardness
  • High-accuracy dimension and stability
  • The good filled ability of product's thin wall
  • Remarkable corrosion resistance
  • Excellent characteristic of electroplating
  • Excellent electric conductivity
  • High thermal conductance
  • High repaired characteristic
  • Abundant recycling
Aolly Al Mg Cu Fe Pb Cd Sn Zn
Aolly3 3.5~4.3 0.02~0.05 0.25max 0.1 0.003 0.004 0.005 Bal.
Aolly7 3.5~4.3 0.005~0.02 0.25max 0.075 0.001 0.002 0.003 Bal.
Aolly9 3.5~4.3 0.03~0.05 0.75~1.2 0.1 0.003 0.004 0.005 Bal.
Aolly2 3.5~4.3 0.02~0.05 2.5~3.0 0.1 0.003 0.004 0.005 Bal.
ZA-8 8.0~8.8 0.015~0.03 0.9~1.3 0.075 0.003 0.006 0.006 Bal.
ZA-12 10.5~11.5 0.015~0.03 0.5~1.2 0.075 0.003 0.006 0.006 Bal.
ZA-27 25.0~28.0 0.01~0.02 2.0~2.5 0.075 0.003 0.006 0.006 Bal.
Application of Zinc Alloy Ingots
  • (1) Electronic parts and Telecommunication equipment
  • (2) Optical instruments and General instruments
  • (3) Automobile and motorcycle parts
  • (4) Commercial apparatus
  • (5) House wares
  • (6) Industrial apparatus
  • (7) General hardware and Tools
icon
Aluminum Alloy Ingots for Die Casting
In numerous casting alloys, the aluminum casting part is light and has better ability to endure the higher temperature condition to operate. The aluminum die casting not only has higher intensity and rigidity, but shows the premium ability of corrosion resistance and thermolysis (Spread heat), therefore, it is the ideal products which used in the all kind of harsh environment. In general, the tooling life of aluminum alloy is much shorter than zinc die cast tooling, in addition, the tooling expenses is also higher.
icon  Characteristic of the aluminum alloy:
  • Good ability to operate in high temperature environment
  • Remarkable corrosion resistance
  • High strength and hardness
  • Light weight
  • Good rigidity and intensity
  • Excellent electromagnetic wave covered performance
  • Outstanding thermolysis (spread heat)
  • High conductive performance
  • High repaired characteristic
  • Abundant recycling
品名 Si Fe Cu Mn Mg Cr Ni Zn Ti Pb Sn Al
ADC3 9.0~10.0 0.9 0.6 0.3 0.4~0.6 0.5 0.5 0.1 Bal.
ADC5 0.3 1.1 0.2 0.3 4.1~8.5 0.1 0.1 0.1 Bal.
ADC6 1.0 0.6 0.1 0.4~0.6 2.6~4.0 0.1 0.4 0.1 Bal.
ADC310 7.5~9.5 0.9 2.0~4.0 0.5 0.3 0.5 1.0 0.3 Bal.
ADC12 9.6~12.0 0.9 1.5~3.5 0.5 0.3 0.5 1.0 0.3 Bal.
ADC1 11.0~13.0 0.9 1.0 0.3 0.3 0.5 0.5 0.1 Bal.
Application of Aluminum Alloy Ingots
  • (1) Electronic and Electric
  • (2) Mechanical facilities
  • (3) Transportation
  • (4) Military industry
  • (5) Architecture
  • (6) Family products
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